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Postcard mailing design; Envelope mailing design; Folded self-mailer design follow these design guidelines to ensure that the postal service will accept, Link to "3 Distribution and Mailing Requirements", Link to contents for "1 The maximum weight for a Share Mail letter is 1 ounce, including its envelope. 30 Nov 2011 Envelope Designing: How to Remain Creative and Still Meet USPS Regulations. Barcode clearance: Be sure to leave a space (5/8? x 4.75?) from the bottom right-hand edge of the envelope absolutely clear. Postage Stamp clearance: Address Block area: Return Address area: Get it Approved — Before you Print. Where to print. The edges of the barcode window must meet these criteria: Left: at least 4-3/4 inches from the right edge of the envelope. Right: at least 1/4 inch from the right edge of the envelope. Top: at least 5/8 inch from the bottom of the envelope. Bottom: form part of the bottom edge of the envelope. 16 Jan 2011 First, to avoid costly mistakes, double check your artwork with the U.S. Postal Service. It's also a good idea to check the requirements of your PsPrint | Direct Mail Envelope Layout Guideline Usps Templates.2-1 Physical Standards for Machinable and Automation Letters and Cards. . . . . . . . . . . . . . . . 11. 2-1.1 Basic . 3-7 Odd-shaped Items in Paper Envelopes . Letter-size mail which is more than 4 1/4 inches high or more than 6 inches long (card size maximums) must be at least 0.007 inch thick. Here are a few guidelines to follow when designing a postcard or envelope to be Only round the corners if your design will be used as a flyer or promotional